Material readiness at a glance
Track each assembly zone against the current chassis sequence and material coverage.
Current unit: HV-260184 · 6×4 tractor
Frame Load
98% ready
Front Axle
96% ready
Engine Mount
74% ready
Cab Marriage
61% ready
Wiring & Test
92% ready
Projected shortage in 42 min · Station 410
3 units short · Warehouse task delayed
Supplier ETA variance +31 min
Coverage margin below safety threshold
Production demand and execution
Synthetic Oracle MES events show the build sequence, station demand and reported consumption.
| Work order | Unit / configuration | Operation | Planned start | Material state | MES event |
|---|---|---|---|---|---|
| WO-481920 | HV-260184 · 6×4 Tractor | 410 · Cab Marriage | 10:24 | 3 short | Demand published 09:38 |
| WO-481921 | HV-260185 · 8×4 Tipper | 320 · Engine Mount | 10:47 | 2 at risk | Sequence revised 09:36 |
| WO-481922 | HV-260186 · 6×2 Rigid | 220 · Front Axle | 11:12 | Ready | Kit confirmed 09:33 |
| WO-481923 | HV-260187 · Bus Chassis | 510 · Wiring & Test | 11:36 | 1 at risk | Consumption update 09:29 |
| WO-481924 | HV-260188 · 4×2 Tractor | 110 · Frame Load | 12:03 | Ready | Order released 09:20 |
Operations · Consumption
MaterialFlow AINormalize · Predict · ExplainPOs · Warehouse tasks
Inventory, supply and staging
Synthetic SAP records combine usable stock, reservations, inbound supply and warehouse task status.
| Material | Description | Available / required | Storage | Supply ETA | Warehouse state |
|---|---|---|---|---|---|
| CAB-MNT-8842 | Cab mounting kit · 6×4 | 1 / 4 EA | BIN-C04-18 | 10:58 | Pick task blocked |
| ENG-BRK-6X4 | Engine bracket assembly | 5 / 8 EA | BIN-E12-02 | 11:16 | Transfer late |
| WH-48V-920 | 48V main wiring harness | 8 / 10 EA | STAGE-W03 | 10:39 | Inbound delayed |
| AXL-FR-13T | 13T front axle module | 7 / 8 EA | HEAVY-A02 | 10:14 | Crane assigned |
| FRAME-XM-220 | Cross-member frame set | 16 / 12 EA | FRAME-F01 | — | Ready |
| TYRE-315-R22 | 315/80 R22.5 tyre | 56 / 40 EA | TYRE-T08 | — | Ready |
Simulate material risk before line impact
The calculation uses MES demand, SAP usable stock, confirmed receipts and movement lead time. Values are illustrative.
Projected stock falls below station demand at 10:24.
Compare recovery actions
Recommendations stay advisory until an authorized supervisor approves a handoff to the existing execution workflow.
Reallocate from Line 02
Move three approved cab mounting kits from reserved buffer stock and replenish Line 02 from the 10:58 receipt.
Expedite inbound receipt
Prioritize the inbound truck at Dock 04 and dispatch a direct forklift movement to Cab Marriage staging.
Sequence swap
Move HV-260186 ahead of HV-260184, allowing 48 additional minutes for the affected component to arrive.
End-to-end material flow intelligence
A consolidated view of readiness, active exceptions, recovery execution and system freshness.
Target ≥ 95%
Estimated line downtime avoided
Illustrative production value protected
Line 02 buffer → Cab Marriage · Awaiting planner release · ETA 14 min
Heavy storage A02 → Front Axle · Crane 03 assigned · ETA 19 min
Receiving → Wiring staging · Forklift 12 in transit · ETA 8 min
Last event 8 sec ago · Healthy
Last sync 24 sec ago · Healthy
Last sync 2 min ago · Delayed
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